Page 3 - MercMarForc_Catalog_Flipbook

TABLE OF CONTENTS

MERCURY/ MARINER / FORCE GEARCASE

Mercury / Mariner / Force Mercury / Mariner / Force
Gearcase Exploded Views Section 1 Lower Gear Housing Gears Continued... Section3

Gearcase Components - 3.9, 4, 4.5, 6, 7.5, 9.8 HP (2-Stroke) 6-7 Lower Gear Housing Gears - V6 160, 175, 200 HP w/o Drive Shaft Nut.... 75
Gearcase Components - 4.5 & 6 HP (4-Stroke) ....................... 8-9 Lower Gear Housing Gears - V6 150 (XR6, MAG III) 150 EFI, 150 DFI, 175 HP .. 76
Gearcase Components - 6, 8, 9.9, 10 & 15 HP (2 & 4-S) ..... 10-11 Lower Gear Housing Gears - V6 150 (XR4, MAG III) 175, 200, 200 EFI, 220 HP 77
Gearcase Components - 8 & 9.9 HP Standard Grcse.(4-S) 12-13 Lower Gear Hsg Gears - V6 200, 225 (3.0L DFI), 225, 250 (3.0L EFI) HP 78
Gearcase Components - 9.9, 15 & 20 HP Bigfoot Grcse. (4-S) ... 14-15 Lower Gear Housing Gears - V6 225, 250 (3.0L Carb) ............. 79
Gearcase Components - 15BF, 18XD, 20 & 25 HP (2-S) ..... 16-17 Lower Gear Housing Gears Applications .............................. 80-81
Gearcase Components - 25 & 30 HP (2-Stroke) .................. 18-19 Mercury / Mariner / Force
Gearcase Components - 25 & 30 HP EFI (4-Stroke) ........... 20-21 Gearcase Shift Components Section 4
Gearcase Components - 25, 30 & 40 HP (4S), 30 HP (2-Cyl.), 40,
Shift Components - 25-50 HP (2 & 3-Cyl.) .................................. 84
50 HP, (2 & 3-Cyl.) (2S & 4S) ....... 22-23
Shift Components - 35-70 HP (2, 3 & 4-Cyl.) .............................. 84
Gearcase Components - 35-70 HP (2, 3 & 4-Cyl.) (2-S) ...... 24-25
Shift Components - 50, 55, 60 HP (3-Cyl.) .................................. 85
Gearcase Components - 40, 50 & 60 HP EFI (4-Cyl.) (4S), 50,
Shift Components - 50, 60-125 HP (3 & 4-Cyl.) .......................... 85
55, 60 HP, (3-Cyl.) (2S) (2S & 4S) ........ 26-27
Shift Components - L4, L6 & V6 ................................................... 86
Gearcase Components - 30-125 HP (3 & 4-Cyl.)(2S & 4S) . 28-29
Shift Components - V6 (3.0L) ....................................................... 86
Gearcase Components - L4, L6, & V6 (65-225 HP) (2-S) .... 30-31
Shift Components Applications ............................................... 87-88
Gearcase Components - 3.0L, 200 DFI, 225 CARB., 225 &
250 EFI (2-Stroke) ........................ 32-33 Mercury / Mariner / Force
Gearcase Components - 2.1L, 90, 100, 115 & 150 HP EFI (4S). 34-35 Prop Shaft & Drive Shaft Components Section 5
Gearcase Components - Verado (4-Stroke) ......................... 36-37
Gearcase Components - 300 HP, 6-Cyl., Verado Pro (4S) .. 38-39 Prop Shaft Identification ............................................................... 90
Gearcase Components - 200, 225, 250, 275, 300, 350, 400 HP, 6-Cyl., Bearing Carrier Components & Applications .............................. 91
Verado & 350 HP Verado Pro (4S) ........ 40-41 Prop Shaft Components - 25, 30, 40, 50 HP (2 & 3-Cyl.) ........... 92
Gearcase Components - 4.6L, 300 HP, V8, Verado, SeaPro, Prop Shaft Components - 35-70 HP (2, 3 & 4-Cyl.) .................... 92
ProXS & Racing (4-Stroke) .......... 42-43 Prop Shaft Components - 50, 55, 60 HP (3-Cyl.) ........................ 93
Gearcase Components - 350 HP SCI Verado ....................... 44-45 Prop Shaft Components - 55, 60-120 HP (3 & 4-Cyl.) ................ 93
Prop Shaft Components - L4, L6 & V6 (65-225 HP).................... 94
Mercury / Mariner / Force
Outboard Maintenance Kits, Section 2 Prop Shaft Components - V6 3.0L (200 DFI, 225 Carb., 225 & 250 EFI) ... 94
Gearcase Seal & Bearing Kits Upper Drive Shaft Identification (20” Transom) ........................... 95
Drive Shaft Components - Pre-Load Pin Type Drive Shaft ......... 96
Outboard Maintenance Kits - 40, 50, 60 HP, 4-Stroke ............... 48 Drive Shaft Components - Retaining Nut Type Drive Shaft ........ 96
Outboard Maintenance Kits - 75, 90, 115, 135, 150, 175, 200 HP, 4-S ...... 49 Drive Shaft Components - Non-Retaining Nut Type Drive Shaft 96
Outboard Maintenance Kits - 200-300 HP, Verado, 4-Stroke .... 50 Drive Shaft Components - Alpha Gearcase L4, L6, V6 (65-225 HP) .... 97
Outboard Maintenance Kits - 200-400 HP, Verado, 4-Stroke .... 51 Drive Shaft Components - Late Alpha Gearcase V6 3.0L .......... 97
Outboard Maintenance Kits - 1.5, 2.5 & 3.0L, Optimax, 2-Stroke ...... 52
Lower Unit Seal Kits - Mercury & Mariner .............................. 53-56 Mercury / Mariner / Force
Gearcase Seal Kits - Force & Chrysler ...................................... 56 Water Pumps Section 6
Lower Unit Seal Kits Applications ........................................... 57-61
Gearcase Seal Kits - Force & Chrysler Applications ................ 61 Water Pump Impeller and Key Identification ...................... 100-101
Seal & Bearing Kits without Forward Bearing ............................. 62 Water Pump Kits - 8, 9.9, 15 & 20 HP - (4-Stroke) ................... 102
Seal & Bearing Kits without Forward Bearing Applications ... 63-64 Water Pump Kits - 25, 30, 40, 45, 50 & 60 HP - (4-Stroke)...... 103
Water Pump Kits - 40, 45, 50, 60, 75, 80, 90, 100 & 115 HP - (4-S) ..... 104
Mercury / Mariner / Force Water Pump Kits - 75, 80, 90, 100, 115 & 150 HP - (4-S) ........ 105
Lower Gear Housing Gears Section 3
Water Pump Kits - 135, 150, 175, 200, 250 & 275 HP - (4-S) .. 106
Lower Gear Housing Gears - Inline 4 (40, 45, 50 HP) ............... 66 Water Pump Kits - 175, 200, 275, 300, 350 & 400 HP - (4-S) .. 107
Lower Gear Housing Gears - 3-Cylinder 40, 50 HP ................... 67 Water Pump Kits Applications - (4-Stroke) ....................... 108-109
Lower Gear Housing Gears - 3-Cylinder 50, 55, 60 HP ............. 68 Water Pump Kits - 4, 4.5, 6, 7.5, 8, 9.8, 9.9, 15, 20 & 25 HP - (2-S) . 110
Lower Gear Housing Gears - 3 & 4-Cyl. w/ 3 Jaw Rev. Clutch .. 69 Water Pump Kits - 30, 35, 40, 50, 55, 60 & 70 HP - (2-Stroke) ...... 111
Lower Gear Housing Gears - 3 & 4-Cyl. w/ 6 Jaw Rev. Clutch .. 70 Water Pump Kits - 60, 65, 70, 75, 80, 85, 90, 100 & 115 HP - (2-S) ... 112
Lower Gear Housing Gears - Inline 4 w/ 3 Jaw Rev. Clutch ...... 71 Water Pump Kits - 125, 140, 150, V145, V150, V175 & V200 HP - (2-S) . 112
Lower Gear Housing Gears - Inline 4 w/ 6 Jaw Rev. Clutch ...... 72 Water Pump Kits - V200, V220, V225, V250 & V275 HP - (2-Stroke) .. 113
Lower Gear Housing Gears - Inline 6 (90-150 HP) .................... 73 Water Pump Kits Applications - (2-Stroke) ........................114-119
Lower Gear Housing Gears - V6 135, 150 HP ............................ 74 Water Pump Kits & Applications - Force & Chrysler 75-140 HP ..... 119