Page 3 - MercMarForc_Catalog_Flipbook
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TABLE OF CONTENTS


                                       MERCURY/ MARINER / FORCE GEARCASE

                  Mercury / Mariner / Force                         Mercury / Mariner / Force
                  Gearcase Exploded Views                 Section 1  Lower Gear Housing Gears Continued...   Section3

                  Gearcase Components - 3.9, 4, 4.5, 6, 7.5, 9.8 HP (2-Stroke) 6-7  Lower Gear Housing Gears - V6 150 (XR4, MAG III) 175, 200, 200 EFI, 220 HP 73
                  Gearcase Components - 4.5 & 6 HP (4-Stroke) ....................... 8-9  Lower Gear Hsg Gears - V6 200, 225 (3.0L DFI), 225, 250 (3.0L EFI) HP 74
                  Gearcase Components - 6, 8, 9.9, 10 & 15 HP (2 & 4-S) ..... 10-11  Lower Gear Housing Gears - V6 225, 250 (3.0L Carb) ............. 75
                  Gearcase Components - 8 & 9.9 HP Standard Grcse.(4-S) 12-13  Lower Gear Housing Gears Applications .............................. 76-77
                  Gearcase Components - 9.9, 15 & 20 HP Bigfoot Grcse. (4-S) ... 14-15  Mercury / Mariner / Force
                  Gearcase Components - 18XD, 20 & 25 HP (2-Stroke) ....... 16-17  Gearcase Shift Components  Section 4
                  Gearcase Components - 25 & 30 HP (2-Stroke) .................. 18-19  Shift Components - 25-50 HP (2 & 3-Cyl.) .................................. 80
                  Gearcase Components - 25 & 30 HP EFI (4-Stroke) ........... 20-21  Shift Components - 35-70 HP (2, 3 & 4-Cyl.) .............................. 80
                  Gearcase Components - 25, 30 & 40 HP (4S), 30 HP (2-Cyl.), 40,  Shift Components - 50, 55, 60 HP (3-Cyl.) .................................. 81
                                    50 HP, (2 & 3-Cyl.) (2S & 4S) ....... 22-23  Shift Components - 50, 60-125 HP (3 & 4-Cyl.) .......................... 81
                  Gearcase Components - 35-70 HP (2, 3 & 4-Cyl.) (2-S) ...... 24-25  Shift Components - L4, L6 & V6 ................................................... 82
                  Gearcase Components - 40, 50 & 60 HP EFI (4-Cyl.) (4S), 50,  Shift Components - V6 (3.0L) ....................................................... 82
                                    55, 60 HP, (3-Cyl.) (2S) (2S & 4S) ........ 26-27  Shift Components Applications ............................................... 83-84
                  Gearcase Components - 30-125 HP (3 & 4-Cyl.)(2S & 4S) . 28-29
                  Gearcase Components - L4, L6, & V6 (65-225 HP) (2-S) .... 30-31  Mercury / Mariner / Force
                                                                    Prop Shaft & Drive Shaft Components
                  Gearcase Components - 3.0L, 200 DFI, 225 CARB., 225 &                                      Section 5
                                    250 EFI (2-Stroke) ........................ 32-33  Prop Shaft Identification ............................................................... 86
                  Gearcase Components - 2.1L, 90, 100, 115 & 150 HP EFI (4S). 34-35  Bearing Carrier Components & Applications .............................. 87
                  Gearcase Components - Verado (4-Stroke) ......................... 36-37  Prop Shaft Components - 25, 30, 40, 50 HP (2 & 3-Cyl.) ........... 88
                  Gearcase Components - 300 HP, 6-Cyl., Verado Pro (4S) .. 38-39  Prop Shaft Components - 35-70 HP (2, 3 & 4-Cyl.) .................... 88
                  Gearcase Components - 200, 225, 250, 275, 300, 350, 400 HP, 6-Cyl.,  Prop Shaft Components - 50, 55, 60 HP (3-Cyl.) ........................ 89
                                    Verado & 350 HP Verado Pro (4S) ........ 40-41  Prop Shaft Components - 55, 60-120 HP (3 & 4-Cyl.) ................ 89
                  Gearcase Components - 4.6L, 300 HP, V8, Verado, SeaPro,  Prop Shaft Components - L4, L6 & V6 (65-225 HP).................... 90
                                    ProXS & Racing (4-Stroke) .......... 42-43  Prop Shaft Components - V6 3.0L (200 DFI, 225 Carb., 225 & 250 EFI) ... 90
                  Gearcase Components - 350 HP SCI Verado ....................... 44-45  Upper Drive Shaft Identification (20” Transom) ........................... 91
                                                                    Drive Shaft Components - Pre-Load Pin Type Drive Shaft ......... 92
                  Mercury / Mariner / Force                         Drive Shaft Components - Retaining Nut Type Drive Shaft ........ 92
                  Gearcase Seal & Bearing Kits            Section 2
                                                                    Drive Shaft Components - Non-Retaining Nut Type Drive Shaft 92
                  Lower Unit Seal Kits - Mercury & Mariner .............................. 48-51  Drive Shaft Components - Alpha Gearcase L4, L6, V6 (65-225 HP) .... 93
                  Gearcase Seal Kits - Force & Chrysler ...................................... 51  Drive Shaft Components - Late Alpha Gearcase V6 3.0L .......... 93
                  Lower Unit Seal Kits Applications ........................................... 52-56
                                                                    Mercury / Mariner / Force
                  Gearcase Seal Kits - Force & Chrysler Applications ................ 56  Water Pumps        Section 6
                  Seal & Bearing Kits without Forward Bearing ............................. 57
                                                                    Water Pump Impeller and Key Identification .......................... 96-97
                  Seal & Bearing Kits without Forward Bearing Applications ... 58-59
                                                                    Water Pump Kits - 8, 9.9, 15 & 20 HP - (4-Stroke) ..................... 98
                  Mercury / Mariner / Force                         Water Pump Kits - 25, 30, 40, 45, 50 & 60 HP - (4-Stroke)........ 99
                  Lower Gear Housing Gears                Section 3
                                                                    Water Pump Kits - 40, 45, 50, 60, 75, 80, 90, 100 & 115 HP - (4-S) ..... 100
                  Lower Gear Housing Gears - Inline 4 (40, 45, 50 HP) ............... 62  Water Pump Kits - 75, 80, 90, 100, 115 & 150 HP - (4-S) ........ 101
                  Lower Gear Housing Gears - 3-Cylinder 40, 50 HP ................... 63  Water Pump Kits - 135, 150, 175, 200, 250 & 275 HP - (4-S) .. 102
                  Lower Gear Housing Gears - 3-Cylinder 50, 55, 60 HP ............. 64  Water Pump Kits - 175, 200, 275, 300, 350 & 400 HP - (4-S) .. 103
                  Lower Gear Housing Gears - 3 & 4-Cyl. w/ 3 Jaw Rev. Clutch .. 65  Water Pump Kits Applications - (4-Stroke) ....................... 104-105
                  Lower Gear Housing Gears - 3 & 4-Cyl. w/ 6 Jaw Rev. Clutch .. 66  Water Pump Kits - 4, 4.5, 6, 7.5, 8, 9.8, 9.9, 15, 20 & 25 HP - (2-S) . 106
                  Lower Gear Housing Gears - Inline 4 w/ 3 Jaw Rev. Clutch ...... 67  Water Pump Kits - 30, 35, 40, 50, 55, 60 & 70 HP - (2-Stroke) ..... 107
                  Lower Gear Housing Gears - Inline 4 w/ 6 Jaw Rev. Clutch ...... 68  Water Pump Kits - 60, 65, 70, 75, 80, 85, 90, 100 & 115 HP - (2-S) ... 108
                  Lower Gear Housing Gears - Inline 6 (90-150 HP) .................... 69  Water Pump Kits - 125, 140, 150, V145, V150, V175 & V200 HP - (2-S) . 108
                  Lower Gear Housing Gears - V6 135, 150 HP ............................ 70  Water Pump Kits - V200, V220, V225, V250 & V275 HP - (2-Stroke) .. 109
                  Lower Gear Housing Gears - V6 160, 175, 200 HP w/o Drive Shaft Nut.... 71  Water Pump Kits Applications - (2-Stroke) ........................110-115
                  Lower Gear Housing Gears - V6 150 (XR6, MAG III) 150 EFI, 150 DFI, 175 HP .. 72  Water Pump Kits & Applications - Force & Chrysler 75-140 HP ..... 115
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