Page 3 - JohnEvin_Catalog_Flipbook
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TABLE OF CONTENTS


                                            JOHNSON / EVINRUDE GEARCASE

                  Johnson / Evinrude                                Johnson / Evinrude
                  Gearcase                                Section 1  Drive Shaft and Prop Shaft Components   Section 6
                  2 & 3-Cyl. Loopcharged Small Gearcase Identification ............... 6  Drive Shaft Components - 2 & 3-Cyl. Loopcharged .................... 68
                  2 & 3-Cyl. Loopcharged Large Gearcase Identification ............... 7  Drive Shaft Components - V4 & V6 .............................................. 69
                  V4 60° & V4 90° Small Gearcase Identification ......................... 7-8
                  V4/V6 Large Gearcase Identification - “O” Type........................... 8  Prop Shaft Components - 2-Cyl. Loopcharged (1989-2006) ...... 70
                  V4/V6 Large Gearcase Identification - “M” Type & “M2” Type ...... 9  Prop Shaft Components - 2 & 3-Cyl. Loopcharged (1975-1988) 70
                  V4 60° & V4 90° Complete Gearcase Assembly ........................ 10  Prop Shaft Components - 2 & 3-Cyl. Loopcharged (1975-2006) 71
                  V4/V6 Complete Gearcase Assembly - “O” Type ........................ 11  Prop Shaft Components - V4 90° (1978-1998)............................ 71
                  Gearcase Assembly Applications ............................................... 12
                                                                    Prop Shaft Components - V4 60° (1995-2006)............................ 72
                  Johnson / Evinrude                                Prop Shaft Components - V4/V6/V8 - “M” Type (2002-2006)...... 72
                  Gearcase Exploded Views                 Section 2  Prop Shaft Components - V4/V6/V8 - “O” Type (1979-1990)...... 73
                  Gearcase Components - 4, 4.5, 5, 6, 7.5, 8 HP (1980 & Up) 14-15  Prop Shaft Components - V4/V6/V8 - “O” Type (1991-2006)...... 73
                  Gearcase Components - 9.9-15 HP (1974 & Up) .................. 16-17  Lower Housing Bearing Applications ..................................... 74-75
                  Gearcase Components - 20-35 HP - Thru-Prop Exhaust ..... 18-19  Oil Seals Applications............................................................. 76-77
                  Gearcase Components - Crossflow - Thru-Cavitation Plate Exhaust ...20-21
                  Gearcase Components - Loopcharged - Small Gearcase ... 22-25  Drive Shaft Housing Oil Seals Applications ............................... 77
                  Gearcase Components - Loopcharged - Large Gearcase ... 26-27  Lower Drive Shaft Identification & Applications - V4/V6 ............. 78
                  Gearcase Components - V4 60° (1995-2005) ....................... 28-29  Upper Drive Shaft Identification & Applications - V4/V6 ............. 79
                  Gearcase Components - V4 90° (1978-1998) ....................... 30-31  Prop Shaft Identification & Applications ...................................... 80
                  Gearcase Components - V4/V6 “O” Type (1979-2006) ......... 32-33
                  Gearcase Components - V4/V6 “M” Type (2002-2006) ......... 34-35  Johnson / Evinrude
                  Gearcase Components - V6 “M2” Type .................................. 36-37  Water Pumps   Section 7
                  Johnson / Evinrude                                Water Pump Impeller & Key Identification.............................. 82-83
                  Gearcase Kits                           Section 3
                                                                    Water Pump Kits - 3, 3.5, 4, 4.5, 5, 6, 7.5, 8, 9.9 & 15 HP .......... 84
                  Complete Small Gearcase Assembly Kits - V4 90° ................... 40  Water Pump Kits - 15, 25, 30 HP, E-TEC .................................... 85
                  Rebuild Kits - Small Gearcase - V4 90° ..................................... 40
                  Complete Small Gearcase Assembly Kits - V4 60° ................... 41  Water Pump Kits - 20, 25, 28, 30 & 35 HP .................................. 85
                  Rebuild Kits - Small Gearcase - V4 60° ..................................... 41  Water Pump Kits - 40, 45, 48, 50 & 55 HP .................................. 86
                  Complete Gearcase Assembly Kits - V4/V6 “O” Type ............... 42  Water Pump Kits - 40, 50 & 60 HP, E-TEC ........................................... 87
                  Gearcase Rebuild Kits - V4/V6 “O” Type .................................... 42  Water Pump Kits - 50, 55, 60, 65, 70 & 75 HP ............................ 87
                  Gearcase Seal Kits ...................................................................... 43
                  Gearcase Seal Kits - Mechanical Shift Thru-Prop Exhaust .................. 44  Water Pump Kits - 115 HP, E-TEC (2007-09) ............................. 88
                  Gearcase Seal Kits - Electric Shift w/ Cavitation Plate Exhaust .......... 45  Water Pump Kits - 60, 65, 70, 85, 90, 100 & 115 HP .................. 88
                  Gearcase Seal Kits - Electric/Hydraulic Shift Thru-Prop Exhaust ......... 45  Water Pump Kits - 115 HP, E-TEC (2010) & 130 HP, E-TEC ..... 89
                  Gearcase Seal Kits - Two Piece Gearcase w/ Cavitation Plate Exhaust .....46  Water Pump Kits - 90, 115, 120, 135, 140, 150, 175, 200 & 235 HP .... 89
                  Gearcase Seal Kits Applications ................................................ 47
                                                                    Water Pump Kits - 150, 175, 200, 225 & 250 HP, E-TEC ........... 90
                  Johnson / Evinrude
                  Gears and Clutch Dogs                   Section 4  Water Pump Kits - 200, 225 & 250 HP ........................................ 90
                                                                    Water Pump Kits Applications ................................................ 91-93
                  Lower Gear Housing Gears - 2-Cyl. Loopcharged ..................... 50
                  Lower Gear Housing Gears - 2 & 3-Cyl. Loopcharged ......... 51-52
                  Lower Gear Housing Gears - V4 60° & V4 90° ........................... 53  Johnson / Evinrude
                  Lower Gear Housing Gears - V4 90° “O” Type ........................... 54  Propeller Hardware, Anodes, Tools  Section 8
                  Lower Gear Housing Gears - V6 Mechanical/Hydraulic Shift ... 55
                  Lower Gear Housing Gears - V6 90° “O” Type ........................... 56  Prop Hardware - Most 2 & 3-Cyl. (1972-Up) - Small Gearcase ............. 96
                  Lower Gear Housing Gears - V6 90° Heavy Duty ....................... 57  Prop Hardware - 2 & 3-Cyl. (1975-Up) - Large Gearcase .......... 96
                  Gear Set Applications for 2 & 3-Cyl. & V4................................... 58  Prop Hardware - V4 (1973-Up) - Small Gearcase ...................... 96
                  Gear Set Applications for V6 ....................................................... 59
                                                                    Prop Hardware - V4/V6 “O” Type (1976-1990) - Large Gearcase ........... 97
                  Johnson / Evinrude                                Prop Hardware - V4/V6/V8 “O” Type (1991-Up) - Large Gearcase ............. 97
                  Gearcase Shift Components               Section 5
                                                                    Propeller Hardware ....................................................................... 98
                 Shift Components - 2-Cyl. Loopcharged (1989-2005) - Small Gearcase ..... 62  Propeller Kits & Hardware Applications ................................. 98-99
                 Shift Components - 2 & 3-Cyl. Loopcharged (1975-1988) - Small Gearcase ........................ 62
                 Shift Components - 2 & 3-Cyl. Loopcharged (1975-2006) - Large Gearcase ........................ 63  Aluminum Anodes & Anode Kits ................................................ 100
                 Shift Components - V4 60° & V4 90° Loopcharged - Small Gearcase ........ 63  Aluminum Prop Nut Anode Kits & Replacement Anodes ......... 100
                 Shift Components - V4/V6/V8 “O” Type - Large Gearcase......... 64  Prop Wrench Kits & Prop Wrenches ......................................... 101
                 Shift Components - V4/V6/V8 “M” Type - Large Gearcase ......... 64  Marine Service Tools ........................................................... 101-102
                 Gearcase Shift Components ........................................................ 65

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