Page 4 - JohnEvin_Catalog_Flipbook

TABLE OF CONTENTS

JOHNSON / EVINRUDE POWERHEAD COMPONENTS

Johnson / Evinrude Johnson / Evinrude
Pistons Section 9 Carburetor Kits and Fuel Pumps Section 13

Engine Designs (60° vs. 90°) V4/V6 .......................................... 104 Carburetor Service Kits ............................................................. 138
GLM Exclusive Marine Pistons ................................................. 104 Needles and Seats ..................................................................... 138
Piston Designs (Crossflow, Loopcharged & Four-Stroke) ....... 105 Carburetor Service Kits / Needle and Seats Applications ....... 139
2-Cylinder Crossflow Pistons ............................................. 106-107 Carburetor Parts & Gaskets ...................................................... 140
2-Cylinder Loopcharged Pistons ............................................... 108 Gaskets ....................................................................................... 141
3-Cylinder Loopcharged Pistons .........................................109-111 Fuel Pump Kits and Applications .............................................. 142
V4 90° & V6 90° Crossflow Pistons ............................................ 112 Kit Components .......................................................................... 142
V6 90° Crossflow Pistons ............................................................ 113 Fuel Filters and Kits ................................................................... 143
V4 60° & V6 60° Loopcharged Pistons ................................ 114-115 Low Pick-up Water / Fuel Separator Mounting Bracket ........... 144
V4 90° / V6 90° / V8 Loopcharged Pistons ..........................116-117 How to Choose the Correct Water / Fuel Separator ................. 145
V6 90° Loopcharged Pistons ....................................................... 118 Stainless Steel Brackets / Die Cast Aluminum Brackets ........ 145
2-Cylinder Four-Stroke Pistons .................................................. 119 Water Separating Fuel Filter Kits .............................................. 146
Piston Kits and Rings Applications .................................... 120-121
Johnson / Evinrude
Johnson / Evinrude Powerhead Gaskets Section 14
Powerhead Bearings and Seals Section 10
1 & 2-Cylinder Head Gaskets .................................................... 148
Powerhead Bearings ............................................................ 124-125 3-Cylinder & V4 Head Gaskets.................................................. 149
Main Bearings ............................................................................. 124 V6 & V8 Head Gaskets............................................................... 150
Center Bearings .......................................................................... 124 Head Gaskets Applications ....................................................... 151
Center Split Sleeve ..................................................................... 124 Powerhead Gasket Kits ....................................................... 152-155
Center Bearing Kits .................................................................... 124 Powerhead Gasket Kits Applications ........................................ 155
Connecting Rod Bearings - Small End ...................................... 125 Powerhead Mounting Gaskets ............................................ 156-157
Connecting Rod Bearings - Big End .......................................... 125 Intermediate Housing Exhaust Gaskets ................................... 157
Bearing Applications ........................................................... 126-127 Seals - Exhaust Housing ........................................................... 157
Crankshaft Seals Applications .................................................. 128
Powerhead Exhaust Gaskets ..................................................... 158
Powerhead Water Passage Cover Gaskets ............................. 159
Johnson / Evinrude Powerhead Transfer Port Gaskets - Crossflow Engines .......... 159
Thermostats Section 11
Carburetor to Intake Manifold Gaskets..................................... 160
Thermostat Kits .......................................................................... 130 Intake Manifold Gaskets / Reed Plate Gaskets ....................... 161
2-Cyl. 25/35 HP Thermostat Assembly (1996-2001) ............... 131 Air Silencer Gaskets .................................................................. 162
2 & 3-Cyl. & V4 Loopcharged Thermostat Assembly (1992-2000) ........... 131
V4 Crossflow Assembly ............................................................. 132 Johnson / Evinrude
V6 Crossflow Assembly ............................................................. 132 Oil Seals & O-Ring Size Charts Section 15
Thermostats ................................................................................ 132
Oil Seals Shaft & Bore Size ....................................................... 164
Thermostat Covers & O-ring ...................................................... 132
O-Ring Size Chart ...................................................................... 165
Thermostat & Valve Springs ...................................................... 133
Thermostat Housing Components ............................................. 133
Thermostat Gaskets & Seals ..................................................... 134 WARRANTY
Thermostat Cover Gaskets ........................................................ 134
Notes .................................................................................... 166-167
Johnson / Evinrude
Ignition and Electrical Section 12 Limited Warranty ........................................................................ 168
Warranty Service Procedure ...................................................... 169
Point Sets & Condenser ............................................................. 136 Warranty Claim Application ....................................................... 170
Power Trim Relay ........................................................................ 136
Rectifiers ..................................................................................... 136
Point Sets & Condenser Application ......................................... 136
Power Trim Relay Application .................................................... 136
Rectifier Application ................................................................... 136