Page 150 - MercMarForc_Catalog_Flipbook
P. 150

Mercury / Mariner / Force




                   GLM’S NEEDLE & CAGED BEARINGS


                         They look the same but are NOT the same!

          Our needle rollers are mainly supplied by needle roller specialist or OEM manufacturers.
          The rollers are made of Bearing Steel (SAG 52100) and have been subjected to heat
          treatment and precision grinding. The hardness is HV700-860 (HRC 60-66). Both
          ends of our rollers used in marine engines are shaped with a special profile, known
          as “crowning”.
                                           What is Crowning?


          Crowning is also known as “controlled contour”, or coded as “ZB2”. The crowning is
          to shape both ends, in a .040”-.080” area, to have a parabolic curvature (as the figure
          below, however it is difficult to see this curvature with the naked eye). The purpose of
          crowning is to avoid high stress consentration at the end areas of rollers and to ensure
          even contact stress between rollers and the race. Because the crowning lessens the
          rollers’ maximum stress, it can increase bearing life significantly.

                     Common Needle Roller                           GLM’s Crowning Needle Roller






              Stress Distribution for  This causes HIGH          Stress Distribution for  This allows stress to be
             common needlle rollers  stress in both ends        crowning needle rollers  EVENLY distributed

                                        How About the Cages?


          Because the cage is constantly subject to friction between rollers and the race,
          the hardness of each corresponding contact area must be assigned appropriately
          to achieve optimal bearing life. As a general rule, the roller and surface of the inner
          and outer races should have higher hardness, HV 700~860 (HRC 60~66), to ensure
          wear resistance. The hardness of the cage should be slightly less than the rollers.
          Also, the cage material should be tough enough to avoid cage fracture during
          high-load, high-speed operation.


          To ensure the high-quality heat treatment of the cages, GLM cages use Swiss made,
          automatic carbonitriding furnace. The strict quality inspection also applied to every
          production lot to make sure the surface hardness, case depth, and toughness are
          consistent with the top quality standards.




                                           GLM’s Cages use High Quality
                                        Swiss Made Automatic Carbonitriding
                                              Furnace Heat Treatment






      150
   145   146   147   148   149   150   151   152   153   154   155